Comprehensive solutions for beverage filling

Water filling/carbonated drink filling/juice filling/wine filling/condiment filling

The wine filling production line supplied by Mingfeng Canning Machinery Manufacturer is suitable for canning glass bottles of various capacities and shapes such as cocktails, beer, soda, cola, carbonated soda water, etc. The wine filling machine adopts a stainless steel body with a compact structure and a complete control system. It is easy to operate and has a high degree of automation. All parts that come into contact with the material are made of high-quality stainless steel. There are no dead corners in the process and are easy to clean. It adopts a high-reading filling valve with wave position. Accurate and without wave loss, ensuring filling process requirements; equipped with a complete overload protection device, which can effectively protect the safety of equipment and operators; the control system has functions such as production speed control, cap missing detection, bottle jamming, automatic stop, and output counting. .

Glass bottle wine filling production line

The glass bottle wine filling production line group completes the three processes of bottle washing, filling and capping at one time. The bottle wear is small, the transmission is accurate and stable, and the bottle type is easy to change. The specially designed bottle clamp of the bottle rinser is strong and durable and does not contact the threaded part of the bottle mouth to avoid secondary contamination of the bottle mouth. All parts in contact with liquid are made of high-quality stainless steel or food-grade engineering plastics, complying with national food hygiene standards. The bottle bottom support plate of the bottle discharging wheel adopts a spiral descending method, so there is no need to adjust the height of the bottle discharging conveyor chain when changing bottle types.

Characteristics of wine filling equipment

1. The wine filling equipment uses special filling valves and high-power vacuum pumps to ensure that the liquid level is consistent after packaging and filling.

2. The bottle mouth is sealed during filling, and the liquid flows down along the bottle wall, which effectively controls the foam caused by the impact of the liquid during filling and prevents the liquid from overflowing.

3. The machine has variable frequency speed regulation and fast filling speed. It is equipped with an overload protection device. It will stop when bottles are stuck and soft start when it is turned on. It adopts an elastic bottle holding device to reduce bottle damage.

4. The filling volume is adjusted by adding or subtracting the gasket on the filling valve, which is convenient and quick.

5. The wine filling equipment has a large filling range and the filling volume can be adjusted from 100 to 1500 liters.

6. Applicable to a wide range of bottle heights, which can be adjusted between 100-380 mm.

7. The main seals are made of imported silica gel, and the main parts are made of 304 stainless steel that complies with food hygiene. 8. The filling valve is easy to disassemble and clean.

Detailed description of wine filling production line

1. Rinsing part

This machine is a rotary bottle rinser, mainly used for rinsing new bottles of beverages, water and other products. The bottles are then sent to the filling machine for product filling. PET bottles enter the equipment through the bottle dividing star wheel. The clamps and turning mechanism clamp the bottle mouth and turn it to the bottle mouth. After rinsing with sterile water, drain it, automatically turn it to the bottle mouth to face up, and transport it to the installation machine through the bottle discharge star wheel. . The main structure of the equipment, the parts in contact with the flushing medium and the external protection devices are all made of high-quality stainless steel; open gear transmission. The brand new stainless steel clamp has a simple structure and is easy to adjust; it has a small contact area with the bottle mouth, effectively avoiding secondary contamination of the bottle mouth. The rinsing machine is equipped with a water collecting tray to recover rinsing water.

When flushing, the flushing volume of each bottle is: 105ml/s (at 0.25MPa)

2. Filling part

The filling machine is a filling machine imported from Germany and designed and manufactured by my country using the principle of isobaric filling to fill liquid into washed bottles sent by the bottle rinser. The filling valve adopts an isobaric mechanical valve, which enables fast and sensitive filling and high filling liquid level accuracy. The centering guide adopts guide rod type centering and adopts unique bottle mouth clamping technology to ensure accurate sealing of the bottle mouth and filling valve and reduce the leakage of materials from the bottle mouth. The main drive adopts gear drive instant combination drive, which has high efficiency, low noise, long life, easy maintenance and sufficient lubrication. The frequency converter is used to control the speed of the main motor of the machine. This machine adopts stepless frequency conversion speed regulation. The bottle guide system has a simple structure and can be quickly and easily changed according to the bottle type. The whole machine adopts a bottleneck structure for transportation. The whole machine PLC automatically controls faults to be displayed online, such as blocked bottles, missing caps, etc.

3. Twist cap part

The cap screwing part screws the caps sorted by the cap sorter onto the bottles that have been filled with product, and then sends them to the subsequent process by the conveyor chain.

The capping machine drives the turntable to rotate through the reducer. The cap leaves the hopper from the cap outlet under the action of centrifugal force. There is a front and back cover separation device at the outlet. When the back cover passes by, the cover automatically falls into the return pipe, and the back cover is automatically blown into the hopper by wind force. Only the front cover can enter the chute smoothly. The cover in the hopper is automatically detected through a photoelectric switch to control the cover conveyor to ensure that the lower cover achieves the ideal effect. When the front cover enters the slide, it can enter the cover feeding tray smoothly. In order to prevent accidents, an anti-reverse cover pull-out plate is also equipped on the slide to ensure that the cover entering the cover feeding tray is correct. There is also a pair of lids on the slide. Photoelectric switch, when it detects that there is no cover, it will stop the host immediately.

Wine filling production line

The wine filling production line is used for the filling production of various alcoholic beverages, white wine, rice wine, red wine, wine, etc. in polyester bottles. It can achieve rinsing, filling and capping on one machine. The carbonated beverage machinery has scientific and reasonable design, beautiful appearance, complete functions, convenient operation and maintenance, and high degree of automation. Comprehensive use of advanced technology from Italy and Germany. The filling speed is fast and the liquid level is controlled stably. For example: no filling when there is no bottle, if the bottle explodes during filling or filling, the filling valve will automatically close, and there are advanced automatic control technologies such as automatic flushing.

The wine filling production line adopts two methods: bottle lifting cylinder and air feeding, bottle clamping and bottle filling, bottle clamping and bottle filling. Oil nylon gear transmission, low noise, smooth operation of the whole machine. It adopts magnetic torque type capping head to realize cap grabbing and capping functions. The capping torque is infinitely adjustable. It has the function of constant torque screwing plastic caps without damaging the caps. The sealing is tight and reliable. The horizontal rotary pneumatic cap sorter does not damage the surface of the bottle caps. When there is a lack of caps in the hopper, it sends a signal to automatically replenish the caps. and other functions. The gas-containing beverage machinery adopts PLC computer program control and human-machine interface touch screen buttons. It has automatic control of the liquid level in the material tank, no filling without bottles, no capping without bottles, and a bottle pulling star wheel to stop the bottle if it is stuck, and the cap Functions such as shutdown if the cover in the chute is missing.